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Automatic Downlight Assembly Line

Core procedures of downlight assembly line: laser marking, spring installation, heat sink mounting, screw locking, inspection, power testing, automatic diffuser plate feeding, assembly inspection, unloading and other automatic‑assembly processes. Working efficiency: 500 PCS/H
  • Detailed Description

Ⅰ. Product Description

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Ⅱ. Process Description

No. Process Name Description Operators Remarks
1.1 Manual Feeding   1 Manual operation
1.2 Automatic Laser Marking for Rear Housing   0  
1.3 Automatic Spring Installation for Heatsink‑Rear Housing   0  
1.4 Automatic Laser Marking for Heatsink‑Rear Housing   0  
1.5 Automatic Unloading of Heatsink   0 /
2.1 Manual Driver Installation onto Rear Housing   2 Manual operation
2.2 Reserved Glue Dispensing Mechanism   0 Suitable for 2600ml silicone cartridge
2.3 Heatsink‑Housing Assembly   0 /
2.4 Manual Installation of Light Source Board & Reflector Paper   1 /
2.5 Automatic Screw Locking   0 /
2.6 Visual Inspection   0 /
2.7 Power Test   0 /
2.8 Automatic Diffuser Plate Feeding   0 /
2.9 Diffuser Plate Inspection   0 /
2.10 Automatic Diffuser Plate Assembly   0 /
2.11 Automatic Unloading   0 /

 

Ⅲ. Equipment Configuration

1 set Main Assembly Host 2 sets Single‑head Laser Machine 1 set Diffuser Plate Feeder

Ⅳ. Basic Parameters

  1. Working Efficiency: 500 PCS/H
  2. Operators: approx. 6‑8 persons (excluding aging test)
  3. Rated Input Power: 4KW
  4. Equipment Dimension: approx. 4.5×2.5×1.8m (L‑W‑H)

Ⅴ. Basic Bill of Components

Item Brand Remarks
Linear Guide & Slider HIWIN / AIRTAC (Taiwan) Genuine parts
Pneumatic Components AIRTAC / SMC Genuine parts
PLC Delta Genuine parts
Human‑Machine Interface (HMI) Weintek / Delta Genuine parts
Relay Omron Genuine parts
Switching Power Supply Delta / MEANWELL Genuine parts
Asynchronous Motor JSCC Genuine parts
Cam Indexer Shandong University Ruihua Genuine parts
Servo Motor Delta / HCFA Genuine parts
Stepper Motor Leadshine / RUIT Genuine parts
Inverter Delta Genuine parts
Encoder Omron Genuine parts
Bearing NSK / HRB Genuine parts
Sensor Panasonic Genuine parts
Magnetic Switch AIRTAC Genuine parts
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