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5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine
5-10-12mm Laparoscopic Trocar Cannula Assembly Machine

5-10-12mm Laparoscopic Trocar Cannula Assembly Machine

Designed by Synrit, this automatic trocar cannula assembly machine supports full-process assembly for 5mm, 10mm and 12mm laparoscopic cannulas. Multi-specification production is realized simply by replacing customized fixtures, delivering a stable output of 400 pieces per hour with minimal labor cost.
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  • Detailed Description

Overview

This full-automatic assembling machine is dedicated to 5mm,10mm &12mm laparoscopic trocar cannulas. It is developed with differentiated production flows for varied sizes and adopts rotary-table automatic production, integrated with front-rear conveyor lines, robotic manipulators, visual inspection, UV dispensing & curing and automatic silicone oil spraying to realize standardized, precision assembly of trocar cannulas.The machine features high versatility: only fixture replacement enables production of all three specifications. Minimal manpower is needed only for raw material feeding and finished product collection.
Trocar designs vary from manufacturer to manufacturer, so detailed component structures are not displayed here. Custom non-standard automation solutions are available per customer’s product drawing. This case only demonstrates partial assembly processes; feel free to contact us for full technical details.
 
 

Why Choose Synrit Laparoscopic Trocar Cannula Assembly Machine?

 
1.High Productivity & Labor Saving
The rotary automatic machine needs only 2–3 operators for feeding & collecting, output up to 400PCS/H, cutting manual cost drastically.
 
2.Consistent & Reliable Quality
Equipped with rotary precision positioning, robotic assembling and in-line visual inspection to eliminate human mistakes. In-process inspection controls defective rate for stable high yield.
 
3.Strong Compatibility & Flexible Production
Compatible with 5mm,10mm,12mm trocar cannulas. Only replace tooling fixtures for quick model switch to satisfy multi-size batch production.
 
4.Highly Automatic & Stable Operation
Full integrated workflow: auto feeding, valve fitting, UV dispensing, pressing, silicone oil spraying, UV curing and auto unloading. Famous-brand core parts guarantee long-run stable running.
 
5.Compact & Space-saving Layout
Integrated turntable layout occupies less factory area, neat enclosed structure matching medical workshop standardized production.
 

1. Process Description

   1.10-12mm Trocar 

 
 
   2.5mm Trocar 
 
 

1.1 Process Breakdown

No. Process Description Manpower Note
1.1 Manual Loading onto Conveyor Operators assemble O-ring & V-seal into cannula, then load cannula onto fixed fixture of feeding conveyor with tube opening downward 1 For 5mm only; 10/12mm uses direct manual cannula feeding
1.2 Automatic Cannula Feeding 1.Automatic circumferential positioning
 
2.Robotic gripper picks and loads cannula onto rotary fixture		 0 Fully automatic for all sizes
1.3 Automatic Insufflation Valve Assembly 1.Vibratory feeder for valve feeding
 
2.Automatic UV glue dispensing on valve
 
3.Robot picks valve and inserts into outer sheath		 0 Fully automatic
1.4 Insufflation Valve Crimping Robot presses valve assembly into main sheath body 0 Fully automatic
1.5 Automatic V-seal Installation V-seal fed by vibratory feeder, auto positioned then mounted into cannula via robot 0 For 10/12mm only
1.6 Visual Inspection In-process vision test for missing sealing rings 0 Full-range inspection
1.7 UV Glue Dispensing Auto UV glue dispensing inside mounting hole of cannula 0 For 10/12mm only
1.8 Rear Cap Component Feeding 5mm: Rear cap fed by vibratory feeder with vision orientation
 
10/12mm: Manual pre-assemble rear cap+spring+button into 1 set, load onto feeding conveyor opening down		 1 Manual pre-assembly for 10/12mm
1.9 Rear Cap Assembly Automatic robotic fitting of rear cap unit 0 Fully automatic
1.10 Rear Cap Press-Fit Robot compresses two components into finished product 0 Fully automatic
1.11 Auto Silicone Oil Spraying Robot transfers finished parts to dedicated spraying fixture for automatic silicon oil coating 0 Fully automatic
1.12 Automatic Unloading Robot drops finished goods onto discharge conveyor 0 Fully automatic
1.13 UV LED Curing Automatic UV-LED glue curing 0 Fully automatic
1.14 Manual Collection Finished goods manually packed 1 Final collection

 

2. Machine Layout Description

 
Laparoscopic trocar cannula automatic assembly machine for 5/10/12mm medical device production

3. Standard Machine Configuration

 
  1. 1 set of main assembly machine
  2. 4 sets of customized tooling fixtures
  3. 3 sets of component vibratory feeders
  4. 1 set of feeding conveyor line
 

4. Compatibility

 
  1. Compatible with different dimensioned products by swapping tooling fixtures under identical process flow and component bill;
 

5. Core Technical Parameters

 
  1. Output: 400 PCS per Hour
  2. Required Operators: 2~3 workers
  3. Rated Power: 3KW
  4. Overall Dimension: L3.5m × W1.7m × H2.0m
  5. Working Height: 800mm
 

 

6. Main Brand List of Standard Components

 

Parts Name Brand Remark
Linear Guide & Slider AIRTAC Genuine Original
Pneumatic Parts AIRTAC / SMC Genuine Original
Vision System Synrit Genuine Original
PLC Delta / Inovance Genuine Original
HMI Xinjie / Delta Genuine Original
Relay Omron Genuine Original
Switch Power Supply Delta / Mean Well Genuine Original
Induction Motor Jingchuan Genuine Original
Cam Indexer Ruihua(Shandong University) Genuine Original
Servo Motor Hochuan Genuine Original
Stepper Motor Xingfengyuan / Leadshine Genuine Original
Inverter Delta Genuine Original
Encoder Omron Genuine Original
Bearing NSK / HRB Genuine Original
Proximity Sensor Panasonic Genuine Original
Magnetic Switch AIRTAC Genuine Original

 

 

FAQ

 

Q1: Can you customize the machine according to our unique trocar structure?
 
A: Yes. Trocar structures differ among manufacturers. We design non-standard automated assembly solutions based on your product samples or technical drawings.
 
Q2: How long is your equipment delivery lead time?
 
A: Standard machine delivery takes 30–45 working days after deposit; customized non-standard equipment will be confirmed on schedule according to product complexity.
 
Q3: What after-sales service can we get after purchasing?
 
A: We supply 1-year free warranty for whole machine, lifelong technical support and remote online troubleshooting. Overseas on-site installation & commissioning service is available as required.
 
Q4: How to switch between 5mm and 10/12mm production specifications?
 
A: Just replace customized fixture tooling on rotary disc, no program modification required, model switching can be finished within 1~2 hours by skilled operator.
 
Q5: Can we send our product samples for machine test before order?
 
A: Sure, customers can send trocar samples to our factory; we will finish trial assembly test and provide test video & production report free of charge.
 
 
url : https://www.xrtzn.com/en/product/trocar-cannula-assembly-machine.html
Keywords : 腹腔镜器械组装 穿刺器套管组装机 穿刺器组装机 5mm穿刺器组装设备 5mm/10mm/12mm 穿刺器装配机

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